Overview of Heavy-Duty Composite Machining Center

The 1530-8T heavy-duty multifunctional composite machining center is CatekCNC's most powerful CNC woodworking lathe with extremely rich functions, specially developed for the processing of complex workpieces.

1. V-type alloy turning tool: Use double-edged V-type alloy turning tool, large cutting capacity, can process wood over 50mm at a time.

2. Right-angle turning tool: 90-degree right-angle turning tool, specially used for processing some vertical step platforms and other positions.

3. Planer: 230mm high-speed spiral milling cutter with a diameter of 90mm, which can be used for planing, milling, planing and other work.

4. Grinding wheel: Use 230mm diameter, 50 thickness sisal grinding wheel, good grinding effect, high finish, suitable for most grinding scenes.

5. Grinding roller: Use 230mm high sliding sandpaper, which can be used for grinding flat surfaces, round bars and other types of products.

6. Saw blade: Use 230mm multi-piece V-shaped saw blade, controlled by a three-phase asynchronous motor, which can be used for wood roughing, milling and other processing.

7. Spindle: Two 3.5KW high-speed air-cooled spindles are used, which are controlled by servo motors to realize four-axis four-linkage operation. The two spindles can clamp different tools to perform milling, engraving, punching and other functional processing on the material.

8. Automatic loading and unloading: Multi-cylinder linkage fully automatic loading and unloading, the loading size can be adjusted arbitrarily, and the material is automatically unloaded after processing.

Advantages of Heavy-Duty Composite Machining Center

• Complete functions: It has various functions, including turning, grinding, planing, milling, grooving, drilling, 3D engraving, automatic feeding, etc.

• Simple operation: Through the advanced fully automatic CNC control system, high-precision screws and grinding-grade helical racks are used, Taiwan Hiwin guide rails/sliders are used, and each axis is driven by a servo motor to run.

• Reduce production costs: The high efficiency and automation of CNC woodworking lathes can greatly reduce production costs, and improve the quality and fineness of products, making products more competitive.

• Reduce auxiliary molds and fixtures: The use of CNC woodworking lathes effectively reduces many auxiliary molds and fixtures in the production process. At the same time, due to the cheap price of the CNC tools used, the production process is simplified and the production cost is reduced.

• Strong adaptability: CNC woodworking lathes are very adaptable to the processing objects. New products can be processed by reprogramming, without the need to prepare and replace many tools, fixtures and measuring tools in advance. Only the tool needs to be recalibrated and the drawing imported. This flexibility is particularly suitable for mass production of small and medium-sized woodworking enterprises. It can flexibly set the shape at any time, quickly change the processing style, and improve production efficiency.

• High processing accuracy: The CNC woodworking lathe controls the tool for processing through the CNC system, and operates according to the preset program. It can achieve extremely high processing accuracy, reaching the accuracy level of 0.01mm, and save more labor.

• Environmental protection: The CNC woodworking lathe can be equipped with a bag vacuum cleaner, which can remove dust while processing, making the processing process more environmentally friendly.

• Energy saving: The CNC woodworking lathe only needs to use electricity to drive the operation during the processing process, without the use of other energy sources, and the machine has a built-in transformer and inverter to convert the voltage, which saves more power.

Application Scope of Heavy-Duty Composite Machining Center

Applicable Materials:

• Wood: including hardwood, softwood and glued wood, etc.

• Fiber materials: such as medium density fiberboard (MDF), high density fiberboard (HDF), etc.

• Composite materials: such as thermosetting and thermoplastic plastics, acrylic, PVC, carbon fiber, etc.

• Other materials: including gypsum, asbestos, dimensionally stable plastics (such as thermosetting plastics, thermoplastics), etc.

Applicable Industries:

• Furniture manufacturing: CNC woodworking lathes are widely used in furniture manufacturing, mainly for processing various furniture parts, such as chair legs, table legs, bed rails, etc. In addition, it can also be used to make complex furniture carvings and decorative details.

• Staircase manufacturing: CNC woodworking lathes can be used for the processing of symmetrical cylindrical products such as stair handrails and stair support feet, and can also be used to process some complex stair Roman columns with grooves and various patterns.

• Crafts production: CNC woodworking lathes are also widely used in the crafts industry, such as making beads, cups, bowls, scroll painting heads and other wooden craft toys.

• Complex shape processing: CNC woodworking lathes can process complex shapes such as cylinders, cones, curved surfaces, spheres, etc. Rotating wooden products or wooden semi-finished products.

Heavy-Duty Composite Machining Center Technical Parameters

Detailed Introduction of Heavy-Duty Composite Machining Center

Bed

The whole machine adopts super strong full casting side by side heavy double bed, the machine weight is close to 3000kg, and the processing and use are more stable.

Processing tools

V-type turning tools, right-angle tools, saw blades, grinding wheels, grinding rollers, planers, milling spindles, automatic feed (optional)

Spindle box

The spindle box is made of black cast iron & equipped with a four-bearing spindle, which makes the rotation more stable and the processing more powerful.

The fully cast headstock is equipped with a Morse rotary thimble and a standard stroke cylinder, making it easier to fix the wood and more convenient to use.

Control chassis

Use an independent control chassis to connect and control the machine, which has strong anti-interference ability and can cope with various complex environments.

The following are the processable products of Heavy-Duty Composite Machining Center

Use of CNC wood lathe

1. Preparation before operation: Before operating the CNC wood lathe, you must ensure that all safety measures are in place, including wearing appropriate labor protection supplies, such as work clothes, safety shoes and protective glasses, etc. In addition, the machine's tool fastening and tool wear should be checked to ensure the stability of the equipment.

2. Programming and debugging: Before using the CNC wood lathe, the processed product needs to be programmed. Before the first processing of the product, it is recommended to conduct a trial run to confirm that the machine tool is working normally and ensure that the processed shape is correct before batch processing.

3. Operation steps: During the operation, the correct operation steps should be followed. For example, when moving the position of each axis, you need to see the signs of the X and Z axes of the machine tool clearly, and move slowly to observe the correctness before speeding up. In addition, when using the hand wheel or fast moving mode, you also need to pay attention to the moving direction of the machine tool.

4. Maintenance: In order to ensure the long-term stable operation of the CNC woodworking lathe, regular maintenance is essential. This includes cleaning the machine surface, regularly checking the tightness of the machine belt, and adding lubricating oil. In addition, the lubrication system needs to be checked and maintained regularly.

5. Safety precautions: During operation, the cutting tool must be kept sharp to ensure the processing effect. The processing speed should be adapted to the material rotation speed, processing volume and material hardness.

6. Continuous running time: It is recommended that the continuous running time of the CNC woodworking lathe should not exceed 24 hours. Too long continuous running time will affect the life of the electrical system and some mechanical components.

The bed design and structure of the CNC woodworking lathe are crucial to its performance and stability. The CK-1530-8T CNC woodworking lathe uses cast iron material to manufacture the bed to improve its wear resistance and stability. In terms of bed design, one-time casting is carried out and aging treatment is carried out to reduce process deformation, thereby greatly improving the stability of the equipment.

The structure of the bed will also affect the layout and performance of the machine. The bed design of CATEKCNC CNC woodworking lathe focuses on material selection, structural optimization and process treatment to ensure the stability and processing accuracy of the machine.